Development and protection evaluation of two new, advanced ceramic composite thermal spray coatings, Al2O3-40TiO2 and Cr3C2-20NiCr on carbon steel petroleum oil piping

Zavareh, M.A. and Sarhan, A.A.D.M. and Zavareh, P.A. and Razak, B.B.A. and Basirun, W.J. and Ismail, M.B.C. (2016) Development and protection evaluation of two new, advanced ceramic composite thermal spray coatings, Al2O3-40TiO2 and Cr3C2-20NiCr on carbon steel petroleum oil piping. Ceramics International, 42 (4). pp. 5203-5210. ISSN 02728842

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Abstract

Carbon steel is the most commonly used material in the petroleum industry owing to its high performance and relatively low cost compared with highly alloyed materials. The corrosion resistance of carbon steel in aqueous solutions is dependent on the surface layer created on carbon steel. This layer often consists of siderite (FeCO3) and cementite (Fe3C), but it is neither compact nor dense. To improve the carbon steel surface resistance against corrosion and wear, a compact and dense layer can be deposited onto the surface by thermal spray coating. In this research, Al2O3-40TiO2 and Cr3C2-20NiCr were deposited onto mechanical part surfaces by HVOF spray technique. The present study describes and compares the electrochemical behavior of carbon steel, Cr3C2-20NiCr and Al2O3-40TiO2 in 3.5 NaCl using open-circuit potential measurement (OCP) and electrochemical impedance microscopy (EIS) for 36 days. The tribological and mechanical properties are also investigated using a tribometer (pin-on-disc). The results indicate that these chemical composition coatings facilitated significant anti-corrosion and anti-wear improvement. However, the samples coated with Al2O3-40TiO2 exhibited the lowest corrosion rate. In terms of wear performance, both coated samples displayed similar behavior under different loads. Scanning electron microscopy (SEM) showed the distinctive microstructure of the HVOF-sprayed samples before and after corrosion and wear testing. © 2015 Elsevier Ltd and Techna Group S.r.l.

Item Type: Article
Additional Information: cited By 23
Uncontrolled Keywords: Aluminum; Aluminum coatings; Amorphous films; Carbides; Carbon steel; Coatings; Composite coatings; Corrosion protection; Corrosion rate; Corrosion resistance; Electrochemical corrosion; HVOF thermal spraying; Petroleum industry; Scanning electron microscopy; Solutions; Sprayed coatings; Titanium dioxide; Tribology; Wear of materials; Wear resistance, Advanced Ceramics; Chemical compositions; Corrosion and wears; Electrochemical behaviors; Electrochemical impedance; Open circuit potential measurements; Thermal spray coatings; TiO, Corrosion
Depositing User: Mr Ahmad Suhairi UTP
Date Deposited: 09 Nov 2023 16:18
Last Modified: 09 Nov 2023 16:18
URI: https://khub.utp.edu.my/scholars/id/eprint/7162

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