%0 Journal Article %@ 16609336 %A Khoo, B.K. %A Ovinis, M. %A Nagarajan, T. %C Bangkok %D 2013 %F scholars:3404 %J Applied Mechanics and Materials %K Comparative analysis; Conical contours; Cross sectional analysis; Cross-section analysis; Multiple layers; Proximity effects; Winding patterns; Winding stress, Automation; Control; Electric windings; Power inductors; Process control, Winding %P 414-417 %R 10.4028/www.scientific.net/AMM.415.414 %T A comparative analysis of inductors with square and conical contours %U https://khub.utp.edu.my/scholars/3404/ %V 415 %X Winding pattern and contour are important factors in power inductors with multiple layer windings, since power inductors with multiple layers are prone to proximity effect, as multiple stacking increases the resistance stress of a conductor, eventually leading to failure of the inductor. This paper presents a comparison of winding losses for cone and square contour inductors, and discusses possible causes for the discrepancy. Conical contour inductors within a fixed core window are comparatively better than square contour winding inductors. A cross sectional analysis after winding revealed that the conical contour inductor has a gap between the conductors, indicating no melting and diffusion between layers. The absence of diffusion due to thermal degradation in conical contour winding is believed to be due to the conductor skin thickness, which is on average smaller, owing to the lower winding stresses. For a fixed dimension core and number of turns, winding losses can be reduced using a cone-shape contour compared to a square-shape contour. © (2013) Trans Tech Publications, Switzerland. %Z cited By 0; Conference of 2nd International Conference on Automatic Control and Mechatronic Engineering, ICACME 2013 ; Conference Date: 21 June 2013 Through 22 June 2013; Conference Code:100436