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primary topic: Semiconductor strain gauges as potential replacement to metal foil for cutting force measurement in machining process

Semiconductor strain gauges as potential replacement to metal foil for cutting force measurement in machining process
type: AcademicArticle
type: Article
abstract: This study presents a comparison of the cutting force measurement performance using two types of strain gauges, namely metal foil and semiconductor, installed into a low-cost dynamometer. Static measurements were first conducted to study signal behavior prior to cutting. Then, turning operations were set for cutting AISI 4340 alloy steel using carbide tools. The results revealed that semiconductor strain gauges were up to 20 times more sensitive than metal foil strain gauges in three cutting force axes. Nevertheless, span drift error was very much present especially after a 60 second period. The machining study conducted showed that semiconductor strain gauges initially yielded lower resultant forces before gradually increasing to a similar trend as the metal foil strain gauges. This study highlights the potential of semiconductor strain gauges to be used for cutting force measurements in machining due to its greater sensitivity and accuracy. However, for prolonged and continuous machining operations, especially for industrial applications, metal foil strain gauges are still favorable due to their measurement consistency and stability. © 2022, Malaysian Tribology Society (Mytribos). All rights reserved.
date: 2022
volume: 33
is part of: Jurnal Tribologi
status: peerReviewed
status: published
author list: authors
type: EPrint
type: ArticleEPrint
is part of: repository

Malaysian Tribology Society (Mytribos)
type: Organization

Jurnal Tribologi
type: Collection
issn: 22897232

Che Hassan Che Haron
type: Person
given name: Che Hassan Che
family name: Haron

Mohd Nur Alfath Suliman
type: Person
given name: Mohd Nur Alfath
family name: Suliman

Haniff Abdul Rahman
type: Person
given name: Haniff Abdul
family name: Rahman

Mohd Zaki Nuawi
type: Person
given name: Mohd Zaki
family name: Nuawi

Muhammad Rizal
type: Person
given name: Muhammad
family name: Rizal

Muhammad Amirul Syahfikri Mazlan
type: Person
given name: Muhammad Amirul Syahfikri
family name: Mazlan

Abdul Hadi Mehamud Zelun
type: Person
given name: Abdul Hadi Mehamud
family name: Zelun

Jaharah A. Ghani
type: Person
given name: Jaharah A.
family name: Ghani

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primary topic: Semiconductor strain gauges as potential replacement to metal foil for cutting force measurement in machining process