eprintid: 16382 rev_number: 2 eprint_status: archive userid: 1 dir: disk0/00/01/63/82 datestamp: 2023-12-19 03:22:54 lastmod: 2023-12-19 03:22:54 status_changed: 2023-12-19 03:06:09 type: article metadata_visibility: show creators_name: Ismail, A. creators_name: Othman, N.H. creators_name: Mustapha, M. creators_name: Mohamed Saheed, M.S. creators_name: Abdullah, Z. creators_name: Muhammed, M. creators_name: Mohamed Saat, A. creators_name: Mustapha, F. title: Mechanical Performance and Corrosion Behaviour of Diffusion-Bonded A5083 Aluminium and A36 Mild Steel with Gallium Interlayer ispublished: pub keywords: Aluminum alloys; Aluminum corrosion; Corrosive effects; Degradation; Diffusion; Diffusion bonding; Impact strength; Low carbon steel; Microhardness; Scanning electron microscopy; Steel corrosion; Surface roughness, Bonding parameters; Bonding temperatures; Corrosion behaviour; Dissimilar joining; Dissimilar joints; Holding time; Mechanical performance; Property characterizations; Scanning Electron Microscopy-Energy Dispersive X-ray analysis; Vickers microhardness tester, Corrosion rate note: cited By 0 abstract: This article investigated the mechanical performance and corrosion behaviour of a diffusion-bonded A5083 aluminium/A36 mild steel dissimilar joint with a Gallium (Ga) interlayer. The bonding parameters were the bonding temperature (525 and 550 °C), holding time (60 and 120 min) and surface roughness (800 and 1200 grit). Property characterisation was achieved using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray (EDX) analysis, Vickers microhardness tester, Izod impact tester and potentiodynamic polarisation testing. The results revealed that the significance of the bonding parameters was in the order bonding temperature > surface roughness > holding time. Increasing the bonding temperature resulted in an increase in the impact strength and a corresponding reduction in the corrosion rate and microhardness. However, increasing the grit size decreased the microhardness and a corresponding increase in the impact strength and corrosion rate. The impact strength and corrosion rate decreased with the increasing holding time while the microhardness followed a reverse trend. It was also discovered that incorporating the Ga interlayer resulted in a 67.9 improvement in the degradation rate. © 2022 by the authors. date: 2022 publisher: MDPI official_url: https://www.scopus.com/inward/record.uri?eid=2-s2.0-85138777987&doi=10.3390%2fma15186331&partnerID=40&md5=9c925185b51b82f80101dee7656b6ed2 id_number: 10.3390/ma15186331 full_text_status: none publication: Materials volume: 15 number: 18 refereed: TRUE issn: 19961944 citation: Ismail, A. and Othman, N.H. and Mustapha, M. and Mohamed Saheed, M.S. and Abdullah, Z. and Muhammed, M. and Mohamed Saat, A. and Mustapha, F. (2022) Mechanical Performance and Corrosion Behaviour of Diffusion-Bonded A5083 Aluminium and A36 Mild Steel with Gallium Interlayer. Materials, 15 (18). ISSN 19961944