%0 Journal Article %@ 19961944 %A Ismail, A. %A Othman, N.H. %A Mustapha, M. %A Mohamed Saheed, M.S. %A Abdullah, Z. %A Muhammed, M. %A Mohamed Saat, A. %A Mustapha, F. %D 2022 %F scholars:16382 %I MDPI %J Materials %K Aluminum alloys; Aluminum corrosion; Corrosive effects; Degradation; Diffusion; Diffusion bonding; Impact strength; Low carbon steel; Microhardness; Scanning electron microscopy; Steel corrosion; Surface roughness, Bonding parameters; Bonding temperatures; Corrosion behaviour; Dissimilar joining; Dissimilar joints; Holding time; Mechanical performance; Property characterizations; Scanning Electron Microscopy-Energy Dispersive X-ray analysis; Vickers microhardness tester, Corrosion rate %N 18 %R 10.3390/ma15186331 %T Mechanical Performance and Corrosion Behaviour of Diffusion-Bonded A5083 Aluminium and A36 Mild Steel with Gallium Interlayer %U https://khub.utp.edu.my/scholars/16382/ %V 15 %X This article investigated the mechanical performance and corrosion behaviour of a diffusion-bonded A5083 aluminium/A36 mild steel dissimilar joint with a Gallium (Ga) interlayer. The bonding parameters were the bonding temperature (525 and 550 °C), holding time (60 and 120 min) and surface roughness (800 and 1200 grit). Property characterisation was achieved using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray (EDX) analysis, Vickers microhardness tester, Izod impact tester and potentiodynamic polarisation testing. The results revealed that the significance of the bonding parameters was in the order bonding temperature > surface roughness > holding time. Increasing the bonding temperature resulted in an increase in the impact strength and a corresponding reduction in the corrosion rate and microhardness. However, increasing the grit size decreased the microhardness and a corresponding increase in the impact strength and corrosion rate. The impact strength and corrosion rate decreased with the increasing holding time while the microhardness followed a reverse trend. It was also discovered that incorporating the Ga interlayer resulted in a 67.9 improvement in the degradation rate. © 2022 by the authors. %Z cited By 0