relation: https://khub.utp.edu.my/scholars/16382/ title: Mechanical Performance and Corrosion Behaviour of Diffusion-Bonded A5083 Aluminium and A36 Mild Steel with Gallium Interlayer creator: Ismail, A. creator: Othman, N.H. creator: Mustapha, M. creator: Mohamed Saheed, M.S. creator: Abdullah, Z. creator: Muhammed, M. creator: Mohamed Saat, A. creator: Mustapha, F. description: This article investigated the mechanical performance and corrosion behaviour of a diffusion-bonded A5083 aluminium/A36 mild steel dissimilar joint with a Gallium (Ga) interlayer. The bonding parameters were the bonding temperature (525 and 550 °C), holding time (60 and 120 min) and surface roughness (800 and 1200 grit). Property characterisation was achieved using Scanning Electron Microscopy (SEM), Energy Dispersive X-ray (EDX) analysis, Vickers microhardness tester, Izod impact tester and potentiodynamic polarisation testing. The results revealed that the significance of the bonding parameters was in the order bonding temperature > surface roughness > holding time. Increasing the bonding temperature resulted in an increase in the impact strength and a corresponding reduction in the corrosion rate and microhardness. However, increasing the grit size decreased the microhardness and a corresponding increase in the impact strength and corrosion rate. The impact strength and corrosion rate decreased with the increasing holding time while the microhardness followed a reverse trend. It was also discovered that incorporating the Ga interlayer resulted in a 67.9 improvement in the degradation rate. © 2022 by the authors. publisher: MDPI date: 2022 type: Article type: PeerReviewed identifier: Ismail, A. and Othman, N.H. and Mustapha, M. and Mohamed Saheed, M.S. and Abdullah, Z. and Muhammed, M. and Mohamed Saat, A. and Mustapha, F. (2022) Mechanical Performance and Corrosion Behaviour of Diffusion-Bonded A5083 Aluminium and A36 Mild Steel with Gallium Interlayer. Materials, 15 (18). ISSN 19961944 relation: https://www.scopus.com/inward/record.uri?eid=2-s2.0-85138777987&doi=10.3390%2fma15186331&partnerID=40&md5=9c925185b51b82f80101dee7656b6ed2 relation: 10.3390/ma15186331 identifier: 10.3390/ma15186331