Effect of back rake angle and shape on wear rate of PDC cutter in hard formation

Adzis, A.H.A. and Abdul-Rani, A.M. and Yi, K.Y. and Maulianda, B.T. and Rao, T.V.V.L.N. (2018) Effect of back rake angle and shape on wear rate of PDC cutter in hard formation. In: UNSPECIFIED.

Full text not available from this repository.
Official URL: https://www.scopus.com/inward/record.uri?eid=2-s2....

Abstract

Polycrystalline Diamond Compact (PDC) bits are widely used to drill soft formations in exploration and production due to their excellent Rate of Penetration (ROP). This project aimed to investigate the effect of cutter back rake angle and the cutter shape on PDC cutter wear rate in hard formation. Conventional PDC bits often failed in hard formations due to the formation abrasiveness and impact load damage causing excessive wear to the cutter. The study is focused on the single cutter test using 16mm PDC cutter to study the effect of back rake angle and cutter shape on hard formation (granite). The drilling operation is simulated under constant applied force and velocity. The theoretical basis of the PDC cutter is studied using the cutter-rock interaction model and Merchant's orthogonal cutting model. A 3D simulation model of rock breaking using a single PDC cutter is carried out using ABAQUS based on elastoplastic mechanics and rock mechanics to analyze the stress beneath the cutter. Effect of back rake angle and shape of PDC cutter on the cutter wear rate were analyzed using the wear model. Result showed that 30°back rake angled cutter and beveled-shaped cutter are the best design to minimize the cutter wear rate in hard formation. © 2018 Author(s).

Item Type: Conference or Workshop Item (UNSPECIFIED)
Additional Information: cited By 7; Conference of 6th International Conference on Production, Energy and Reliability, ICPER 2018 ; Conference Date: 13 August 2018 Through 14 August 2018; Conference Code:141991
Depositing User: Mr Ahmad Suhairi UTP
Date Deposited: 09 Nov 2023 16:36
Last Modified: 09 Nov 2023 16:36
URI: https://khub.utp.edu.my/scholars/id/eprint/9715

Actions (login required)

View Item
View Item