A numerical CFD investigation of sand screen erosion in gas wells: Effect of fine content and particle size distribution

Abduljabbar, A. and Mohyaldinn, M. and Younis, O. and Alghurabi, A. (2021) A numerical CFD investigation of sand screen erosion in gas wells: Effect of fine content and particle size distribution. Journal of Natural Gas Science and Engineering, 95. ISSN 18755100

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Abstract

Sand screen is frequently used as a sand control device in oil and gas wells to prevent or minimize sand production. However, the sand screen may undergo mechanical erosion due to continuous impingement and passage of sand particles through its apertures. In addition, the design of most sand screens� spacing allows fine particles <44 μm to pass through. According to previous studies, the existence of fines can also lead to erosion failures. In this study, the Eulerian-Lagrangian approach of dense discrete phase model (DDPM) has been used and evaluated for computational fluid dynamics (CFD) based erosion modelling of sand screen erosion because of the entrainment of fine particles in gas flow. Two sand types having different particle size distributions (PSD) and fine concentrations were studied. For the CFD erosion simulation, four erosion models were used, and then the effect of PSD of fines-inclusive sand particles on erosion magnitude has been investigated. The CFD simulation results were validated against the output of a reliable experimental-based correlation. Erosion results using McLaury model showed the least error and good agreement compared to the other models. For the two investigated sand types, using PSD for erosion prediction using CFD resulted in a higher value of maximum erosion when compared with the constant size simulation results. The value of the maximum erosion has increased 105.9 from the constant size results for sand type-I and 82.5 for sand type-II. The paper presents the first-ever comprehensive analysis study of its kind about the effect of fines-inclusive sand on the erosion of sand screen, considering the particle size distribution (PSD). The results of this study revealed the importance of considering erosion caused by fines, especially at high flow velocities. © 2021 Elsevier B.V.

Item Type: Article
Additional Information: cited By 8
Uncontrolled Keywords: Computational fluid dynamics; Flow of gases; Lagrange multipliers; Light transmission; Natural gas wells; Particle size; Particle size analysis; Sand; Size distribution; Two phase flow, Computational fluid dynamic-based erosion modeling; Dense discrete phase model; Discrete phase modeling; Erosion modeling; Erosion predictions; Fine-particles; Particles-size distributions; Sand screen erosion; Sand screens; Solid particle erosion, Erosion
Depositing User: Mr Ahmad Suhairi UTP
Date Deposited: 10 Nov 2023 03:28
Last Modified: 10 Nov 2023 03:28
URI: https://khub.utp.edu.my/scholars/id/eprint/14315

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