Numerical modeling on drilling fluid and cutter design effect on drilling bit cutter thermal wear and breakdown

Ayop, A.Z. and Bahruddin, A.Z. and Maulianda, B. and Prakasan, A. and Dovletov, S. and Atdayev, E. and Rani, A.M.A. and Elraies, K.A. and Ganat, T.A.-A. and Barati, R. and Wee, S.C. (2020) Numerical modeling on drilling fluid and cutter design effect on drilling bit cutter thermal wear and breakdown. Journal of Petroleum Exploration and Production Technology, 10 (3). pp. 959-968. ISSN 21900558

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Abstract

The unconventional reservoir geological complexity will reduce the drilling bit performance. The drill bit poor performance was the reduction in rate of penetration (ROP) due to bit balling and worn cutter and downhole vibrations that led to polycrystalline diamond compact (PDC) cutter to break prematurely. These poor performances were caused by drilling the transitional formations (interbedded formations) that could create huge imbalance of forces, causing downhole vibration which led to PDC cutter breakage and thermal wear. These consequently caused worn cutter which lowered the ROP. This low performance required necessary improvements in drill bit cutter design. This research investigates thermal�mechanical wear of three specific PDC cutters: standard chamfered, ax, and stinger on the application of heat flux and cooling effect by different drilling fluids by using FEM. Based on simulation results, the best combination to be used was chamfered cutter geometry with OBM or stinger cutter geometry with SBM. Modeling studies require experimental validation of the results. © 2019, The Author(s).

Item Type: Article
Additional Information: cited By 9
Uncontrolled Keywords: Bits; Diamond drills; Heat flux; Infill drilling; Wear of materials, Cooling effects; Experimental validations; FEM modeling; Geological complexity; PDC cutters; Polycrystalline diamond compacts; Rate of penetration; Unconventional reservoirs, Drilling fluids
Depositing User: Mr Ahmad Suhairi UTP
Date Deposited: 10 Nov 2023 03:28
Last Modified: 10 Nov 2023 03:28
URI: https://khub.utp.edu.my/scholars/id/eprint/13448

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